How To Get The Maximum Out Of Your Box Build Assembly Outsourcing?

Box builds come in several dimensions. They may be a Printed Circuit Board Assembly in a small compartment, or a large enclosure full of wires or a mammoth electro-mechanical system comprising complicated and fully-integrated sophisticated electronics. Taking a generalized route, what can be the basic ways or methodologies that you must keep in mind for getting the precise quote from your electronics manufacturing services partner for your box build manufacturing needs?

Bill of Materials (BOM)

The BOM is the first and foremost thing required by the EMS provider. The scope of BOM must include all the main components and the smaller items. Also, which components will be sourced by the EMS partner and which ones will be provided by you. It must always be kept in mind that no matter how small or insignificant components may seem, they still have cost and need to be purchased. The proper definition of all these components along with the clearly defined costs can prevent unexpected charges later.

3D CAD Model

If the final product can be visualized with ease, EMS providers will be enabled to convert drawings into build instructions. 3D CAD packages can provide a better visual model of the finished product. In addition to providing helpful build instructions, layout drawings with these 3D CAD systems depict key components that can furnish important information.

Test Specimens

Specimens or more appropriately, the sample units can play a significant role in the box build assembly process. They facilitate pro-active planning and creation of models in the form of component drawings that can guarantee reliable products with effective build models. There might be cases where due to one or the other reason They are an important source of data for unfinished drawings.

Magnitude and Proportions

As already mentioned, a box build can incorporate a PCBA in a small encasement, or a large enclosure of wires or a huge electro-mechanical system comprising complex circuitry. When the information about the length, breadth, height and weight of the required component is clearly mentioned, it can ease the work of the assembly provider. This will also facilitate easy handling, storage, shipping, packaging and transportation of the system.

Evaluation and Scrutiny

From visual inspection to functional and factory acceptance testing, it is imperative to define the basic electrical safety for your box build and consequently for your electronic device. The skills and experience of the service provider can facilitate prompt and precise suggestion regarding what would work best for you.

Based on your design requirements, a simple or a more complex box build assembly can be devised. To get the maximum out of your box build assembly, it is desirable to consider these 5 aspects discussed in the preceding sections along with the relevant data in hand. This will not only give your EMS service provider the required information necessary, but also the clarity of what is needed and how to go about it.

How Reverse Engineering Can Resolve Some of the Complex Woes of EMS?

The process of Reverse Engineering entails identifying and thoroughly analyzing the parts and components of a system and their interrelationship with one another to duplicate or upgrade the system. This system can be a final product, a subassembly, or an existing component.

In the electronics manufacturing services (EMS) sector, reverse engineering is done without utilizing drawings, computer model, or documentation. So naturally, it requires skills, experience, and a sound knowledge of circuitry. When a finished product is deconstructed, a lot can be determined about how several parts fit together and work in unison. This can help in guiding reverse engineering services company to facilitate analysis, design, development, testing and maintenance of the system.

Machine Maintenance with Reverse Engineering?

The working of individual components and how they fit in together facilitates ease of machine maintenance. By analyzing the segregated components, a conclusive evidence to replace or update a system’s design architecture or chip technology can be achieved easily. Also, the need for designing additional programs or fine-tuning the existing ones can be decided upon in a hassle-free manner. Disassembling and reassembling the components at their minimum makes it quite simple to determine which components require maintenance and which do not. This is both time-efficient and cost-effective.

Reverse Engineering facilitates more periodic attention towards machine maintenance. This is because with reverse engineering, one can formulate a maintenance plan targeting only specific components saving time and resources for the overall maintenance of the whole system.

Repair and Rework with Reverse Engineering

Highly expensive machines can go down simply because of one component. What if the OEM goes out of business despite the machine being still in its initial days? When a highly expensive machine system is left with no support or repair, reverse engineering can come to the rescue.

Decision Making with Reverse Engineering

Reverse engineering not only facilitates machine maintenance but also helps a lot to promote analysis, design and development. This leads to an efficient decision, saving time and money. If only a few parts or components require change in design or maintenance, with reverse engineering one can make the decision to formulate a plan only for specific parts and deploy them.

Summing it up

The process of Reverse Engineering demands time, dedication and skill. Mastering the entire process takes years of experience especially for complicated boards and circuits with obsolete components. It requires studying thoroughly how circuits are designed and why such a design was carried out. With Reverse Engineering, several complex issues associated with EMS can be resolved by efficient decision making with respect to analysis, design, development, maintenance, repair and rework.